Can you design custom LiPo batteries based on enclosure drawings?

Yes. Our engineering team can design custom lithium polymer batteries based on enclosure drawings or mechanical constraints. We start from size limitations, shape requirements, and connector positions, then reverse-design the battery structure, capacity, and protection system.

Do you support low-volume or prototype battery projects?

Yes. We support low-volume production, prototype builds, and pilot projects for startups, R&D teams, and OEM customers.

How long does custom LiPo battery development take?

Custom LiPo battery development typically takes 2–4 weeks, including engineering evaluation, sample production, and validation. Timelines vary based on complexity and certification scope.

Can you assist with battery certification and compliance?

Absolutely. Certification support is part of our OEM service, including UN38.3, IEC 62133, CE, CB, and other market-specific compliance requirements.

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Custom LiPo Battery: OEM Lithium Polymer Battery Solutions Built for Your Product

March 2026-01-14 09:42:46

What Is a Custom LiPo Battery?

A custom LiPo battery is a lithium polymer battery designed and manufactured according to specific application requirements, rather than using standard off-the-shelf battery models.

From my experience working with OEM customers, customization usually involves much more than size adjustment. It includes electrical performance, safety protection, mechanical structure, certification compliance, and long-term reliability.

What Is a Custom LiPo Battery

Why Off-the-Shelf LiPo Batteries Often Fail in Real Products

Most customers come to us after encountering one or more of these issues:

Common Problem	Root Cause
Battery doesn’t fit enclosure	Fixed pouch dimensions
Device shuts down unexpectedly	Incorrect discharge rate
Battery swelling	Incompatible charging design
Certification failure	Non-compliant cell materials

A custom LiPo battery eliminates these risks before mass production, not after.

Why Off-the-Shelf LiPo Batteries Often Fail in Real Products

Key Customization Options for LiPo Batteries

Battery Size & Shape Customization

LiPo batteries use aluminum-laminated pouch cells, allowing flexible shapes such as:

Ultra-thin batteries (≤3.0mm)
Curved or L-shaped designs
Stacked multi-cell structures

This is critical for wearables, medical sensors, and compact IoT devices.

Key Customization Options for LiPo Batteries

Voltage & Capacity Design

We design voltage and capacity based on real load profiles, not theoretical values.

Parameter	Custom Range
Nominal Voltage	3.7V / 7.4V / 11.1V
Capacity	50mAh – 20,000mAh
Discharge Rate	0.2C – 30C

PCM / Protection Circuit Customization

A custom PCM protects against overcharge, over-discharge, overcurrent, and short circuit. For medical or industrial devices, we often design dual-layer protection logic.

Custom LiPo Battery Manufacturing Process

From concept to mass production, our OEM process includes:

Requirement analysis
Cell selection & simulation
PCM schematic design
Sample prototyping
Safety & reliability testing
Certification support
Mass production & aging test

This structured process dramatically reduces field failure risk.

Custom LiPo Battery Manufacturing Process

Safety Standards & Certifications for Custom LiPo Batteries

Depending on target market:

Market	Required Certifications
Global Shipping	UN38.3
Consumer Electronics	IEC 62133
Medical Devices	IEC 60601
North America	UL 2054
Europe	CE, RoHS, REACH

Certification planning should start during battery design, not after.

Data Support: LiPo vs Li-ion Battery Comparison

Feature	LiPo Battery	Cylindrical Li-ion
Shape Flexibility	★★★★★	★
Energy Density	High	Very High
Weight	Lighter	Heavier
Customization	Excellent	Limited
Typical Applications	Wearables, Medical	Power tools, EV

Application Scenarios for Custom LiPo Batteries

Medical Devices

Patient monitors
Infusion pumps
Portable diagnostic tools

Wearable & IoT Devices

Smartwatches
GPS trackers
Sensors

Industrial Equipment

Handheld terminals
Wireless controllers
Backup power modules

How to Choose a Reliable Custom LiPo Battery Manufacturer

From my professional perspective, you should evaluate:

Engineering capability
Cell traceability system
In-house testing labs
Certification experience
Long-term supply stability

The cheapest quote is often the most expensive mistake.

MOQ, Lead Time & Cost Factors

Item	Typical Range
Sample MOQ	5–20 pcs
Mass Production MOQ	500–2000 pcs
Sample Lead Time	7–15 days
Mass Production	20–30 days

Why OEM Clients Choose A&S Power

15+ years in lithium battery manufacturing
Focus on custom LiPo batteries
Medical & industrial project experience
Stable global supply chain
Engineering-first communication

FAQ – Custom LiPo Battery

Can you design batteries based on enclosure drawings?

Yes. We often start from mechanical constraints and reverse-design the battery.

Do you support low-volume projects?

Yes. We support startups and pilot projects.

How long does custom battery development take?

Typically 2–4 weeks including samples.

Can you help with certification?

Absolutely. Certification support is part of our OEM service.

Final Call to Action:
If you’re developing a product that requires a custom LiPo battery solution, talk directly with our engineering team. Share your application details, and we’ll help you design a battery that is safe, reliable, and production-ready.

Lithium Polymer Battery | Contact Us

External References:
IEC | UL | ISO