Custom Battery Solution

Custom Lithium Battery Pack

 

Custom Lithium Battery Pack Manufacturer

 

A&S Power is a professional custom lithium battery pack manufacturer specializing in OEM and ODM rechargeable battery solutions for global customers. We design, engineer, and manufacture high-performance lithium battery packs tailored to your product’s electrical, mechanical, and regulatory requirements.

Unlike standard off-the-shelf batteries, our custom lithium battery packs are developed to meet real-world application demands—whether for medical devices, industrial equipment, or advanced consumer electronics. From cell selection and BMS design to enclosure integration and certification support, we deliver reliable power solutions that help your products succeed in competitive markets.

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OEM and ODM Battery Solutions

OEM & ODM Custom Lithium Battery Pack Solutions

Every application has unique power requirements. As an experienced OEM lithium battery manufacturer, A&S Power provides full customization across all critical parameters.

Custom Lithium Battery Pack OEM and ODM Battery Solutions

Battery Chemistry

  • Lithium-ion (Li-ion)
  • Lithium Polymer (LiPo)

Electrical Design

  • Nominal voltage and capacity
  • Charge & discharge current
  • Series / parallel configuration

Mechanical Integration

  • Custom enclosure design
  • Connector & cable selection
  • Labeling and branding support

 

Advanced BMS Design

Lithium Battery Pack with Advanced BMS Design

A battery pack is more than assembled cells. A&S Power designs lithium battery packs with intelligent BMS to ensure safety, performance, and long-term reliability.

 

  • Overcharge and over-discharge protection
  • Overcurrent and short-circuit protection
  • Temperature monitoring (NTC / multiple sensors)
  • Cell balancing for extended cycle life
  • SMBus, I²C, UART, CAN communication protocols
Applications Battery Pack

Custom Lithium Battery Packs for Medical, Industrial & OEM Applications

Medical Device Battery Packs

We manufacture custom battery packs for infusion pumps, patient monitoring systems, portable diagnostic devices, and rehabilitation equipment. Our medical battery packs support IEC 62133, UN38.3, and ISO 13485-related quality processes.

Industrial Lithium Battery Packs

Designed for automation equipment, robotics, AGV systems, portable industrial tools, and backup power applications with high discharge stability and rugged construction.

Consumer & IoT Battery Packs

Optimized LiPo battery packs for wearables, GPS trackers, smart sensors, and compact electronic devices requiring lightweight and space-efficient power solutions.

A&S Power Battery Certifications

Certified and Compliant Lithium Battery Manufacturing

Compliance is built into every stage of our manufacturing process. We assist customers with documentation, testing, and certification preparation to reduce time-to-market risks.

 

  • UN38.3 transportation safety
  • IEC 62133 battery safety
  • CE and RoHS compliance
  • UL-related standards upon request
Battery Manufacturing Process

From Lithium Cell to Finished Battery Pack

A&S Power manages the complete battery pack development process to ensure consistent quality and performance.

 

  • Cell selection and qualification
  • Capacity grading and matching
  • Electrical and BMS design
  • Mechanical structure and insulation design
  • Assembly, welding, and aging
  • Final testing and quality inspection
Why Choose A&S Power

Why Choose A&S Power as Your Battery Pack Manufacturer

 

Strong Custom Battery Manufacturing Capacity
Our state-of-the-art, ISO 9001-certified facilities are equipped for both rapid prototyping and high-volume production runs. We implement rigorous quality control at every stage, from cell sourcing to final assembly, ensuring every custom battery we produce meets the highest standards of quality and consistency.​

 

  • Proven experience in custom lithium battery pack design
  • Strong engineering and quality control team
  • Support for prototypes, pilot runs, and mass production
  • Fast response for OEM and ODM projects
  • Long-term partnership mindset

 

High Technologies with Proven Records
We thrive on solving the toughest power challenges. Our engineering team has a proven track record of developing innovative custom power solutions for the most demanding environments. Our expertise includes:

 

 

A Collaborative Engineering Partnership
We work as an extension of your team. Our engineers collaborate with you from the initial design phase to understand your device’s unique power profile, mechanical constraints, and performance goals. This partnership ensures the final customized battery is perfectly optimized for your application.

 

Resilient and Reliable Supply Chain
We mitigate supply chain risks by building strong, long-standing relationships with the world’s leading Tier-1 cell manufacturers, including Panasonic, Samsung, LG, and Saft. Our robust supply chain management ensures access to authentic, high-quality components, providing the stability and predictability your production schedule demands.

Frequently Asked Questions

Can lithium battery packs be fully customized?

 

Yes. Voltage, capacity, shape, BMS functions, connectors, enclosure, and labeling can all be customized.

What is the difference between a lithium cell and a battery pack?

 

A lithium cell is a single energy unit, while a battery pack includes multiple cells, BMS, wiring, and safety protection.

Do you support small batch or prototype orders?

 

Yes. We support prototype development, pilot production, and mass manufacturing.

What certifications do your battery packs support?

 

UN38.3, IEC 62133, CE, RoHS, and other standards depending on application requirements.

What information is needed to start a custom battery project?

 

Voltage, capacity, discharge current, size constraints, application environment, and certification requirements.

Start Your Custom Lithium Battery Project

If you are looking for a reliable custom lithium battery pack manufacturer, A&S Power is ready to support your project from concept to production.

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